Process Safety with Trish & Traci

Lessons Learned From the Deadly Formosa Explosion

The incident at Formosa Plastics in 2004 highlighted critical lessons in process safety. Human factors, communication gaps and inadequate equipment played significant roles in the death of five workers.

10 Rules To Succeed at Process Safety Management

This In Case You Missed It episode of Process Safety with Trish & Traci brings the written word to life. Today, I will be reading an excerpt from a column written a few years ago by John Bresland, president of Process Safety Risk Assessment LLC and former chair of the United States Chemical Safety Board. The column  “10 Rules To Succeed at Process Safety Management."

Written by: John Bresland

Read by: Traci Purdum

URL: https://www.chemicalprocessing.com/safety-security/fire-explosion-protection/article/11321430/10-rules-to-succeed-at-process-safety-management-chemical-processing

Process Safety: Embrace Challenges, Recognize Limits, Manage Risks

It's crucial to operate within our professional boundaries and effectively mitigate risks when operating beyond them. In this In Case You Missed It episode, Trish Kerin, director of the IChemE Safety Centre, reads her most recent column:

Embrace Challenges, Recognize Limits, Manage Risks

Tipisodes: 7 Steps To Better Cybersecurity

In this episode, we offer 7 steps for better cybersecurity.

If you are a process control engineer, an IT professional in a company with an automation division, or a business manager responsible for safety or security, you may be wondering how your organization can get moving on more robust cybersecurity practices.

View the transcript for links to all the materials mentioned in this podcast.

https://www.chemicalprocessing.com/process-safety-w-trish-traci/article/33038811/tipisodes-7-steps-to-better-cybersecurity

Lessons Learned from Boeing’s 737 MAX Crisis

Boeing was known for its engineering excellence until a focus on profitability took over. Properly documenting management of change and recognizing weak signals could have prevented tragedy.

In this episode of Process Safety with Trish & Traci, we discuss the aviation industry's Boeing 737 MAX crisis and how it revealed critical management failures, emphasizing the importance of rigorous management of change, prioritizing safety over profitability and identifying weak signals. The mishaps stemmed from design flaws and inadequate pilot training, highlighting the need for systemic improvements to prevent similar tragedies. Lessons extend to other industries, emphasizing proactive risk mitigation and a culture of safety.

Use HAZOPs Properly

A hazard and operability study (HAZOP) mostly is a safety design check, not a design development review. Making and finalizing major design choices should occur long before a HAZOP.

In this In Case You Missed It Episode, Traci Purdum reads a column from Plant InSites columnist Andrew Sloley.

 

Written By: Andrew Sloley
Read By: Traci Purdum 
Read Article: https://www.chemicalprocessing.com/voices/plant-insites/article/21437737/use-hazops-properly

Master Inherently Safer Design Principles

In today's episode, Trish and Traci discuss inherently safer design principles, emphasizing proactive safety measures. Trish shares examples, such as separating hazardous substances from work areas and minimizing potential risks through thoughtful design choices. They highlight challenges like maintaining design integrity throughout project phases and stress the importance of documenting safety rationale for future reference. The discussion extends to the intersection of inherently safer design with sustainability, emphasizing the need for ongoing vigilance and communication to ensure safer facilities and environments.

Differences Between Experiences and Learning in Process Safety

Daily experiences vary, but key events hold lessons. Reflection is vital for learning and shaping success.

 

Written By: Trish Kerin

Read By: Trish Kerin 

Read Article HERE https://www.chemicalprocessing.com/voices/stay-safe/article/33018718/the-difference-between-experiences-and-learning-in-process-safety

Accident Anniversaries: Honoring Lives and Learning Lessons

In their podcast, Trish and Traci discuss the importance of commemorating anniversaries of incidents, emphasizing the need to learn from the past. Trish highlights two reasons for reflection: learning from past events to prevent recurrence and honoring those who lost their lives. They delve into various historical incidents, such as the IChemE Safety Centre's 10th anniversary, the LNG explosion in Algeria, the Boston molasses spill, the flour dust explosion in Germany, the Valdez oil spill, Flixborough, the Phillips Petroleum incident in Texas, and the 40-year anniversary of the Bhopal disaster. The discussion underscores the ongoing relevance of these incidents and the importance of continuous learning in process safety.

How Reducing Emergency Procedures Bolsters Safety

Welcome to the crossover edition of Process Safety with Trish and Traci -- the podcast that aims to share insights from past incidents to help avoid future events. I’m Traci Purdum, EIC of Chemical Processing.

Today’s crossover is from our Chemical Processing Distilled podcast series. I recently spoke with Dave Strobhar, founder and principal human factors engineer for Beville Engineering. We discussed

Unlocking Efficiency By Reducing Emergency Procedures. This conversation struck me as a perfect addition to the Trish & Traci series, so without further adieu, let’s listen in.