Process Safety with Trish & Traci

Process Safety — Manage The Only Constant: Change

Understanding the two kinds of change, deliberate and creeping, will aid you in keeping your facility a safe place to work.

As we look back 50 years, we can see both deliberate and creeping change played significant roles in the catastrophic explosion and fire that tore through the Nypro plant in Flixborough, U.K., resulting in the tragic loss of 28 lives and leaving 89 others injured.

Lessons Learned From Flixborough 50 Years Later

The Flixborough disaster in 1974 resulted in 28 fatalities and significant damage, leading to the introduction of management of change processes, improved asset integrity practices, emphasis on competency management, and enhanced control room safety measures. This landmark incident highlighted the importance of multidisciplinary collaboration and continues to serve as a lesson in process safety.

Better Visibility Into Hazardous Chemicals

Time is critical when tracking down hazardous substances. Whether it’s trying to mitigate safety incidents before they happen or being able to tap all the pertinent information during an emergency involving a chemical spill, fire or natural disaster, having an efficient way to trace every ingredient is paramount.

This crossover episode first appeared in our Distilled podcast series. 

Hazardous Lies: Former Safety Investigator Pens Fictional Thriller

In this episode, Trish & Traci interview Stephen J. Wallace, a former investigator with the U.S. Chemical Safety Board and author of the book "Hazardous Lies." Wallace offers insights into the world of process safety investigations and the motivation behind his fictional thriller. Wallace draws from his real-life experiences to craft a realistic portrayal of the challenges faced by investigators, including companies' attempts to hide the truth, ethical dilemmas and the courage required to uncover the root causes of accidents.

Lessons Learned From the Deadly Formosa Explosion

The incident at Formosa Plastics in 2004 highlighted critical lessons in process safety. Human factors, communication gaps and inadequate equipment played significant roles in the death of five workers.

10 Rules To Succeed at Process Safety Management

This In Case You Missed It episode of Process Safety with Trish & Traci brings the written word to life. Today, I will be reading an excerpt from a column written a few years ago by John Bresland, president of Process Safety Risk Assessment LLC and former chair of the United States Chemical Safety Board. The column  “10 Rules To Succeed at Process Safety Management."

Written by: John Bresland

Read by: Traci Purdum

URL: https://www.chemicalprocessing.com/safety-security/fire-explosion-protection/article/11321430/10-rules-to-succeed-at-process-safety-management-chemical-processing

Process Safety: Embrace Challenges, Recognize Limits, Manage Risks

It's crucial to operate within our professional boundaries and effectively mitigate risks when operating beyond them. In this In Case You Missed It episode, Trish Kerin, director of the IChemE Safety Centre, reads her most recent column:

Embrace Challenges, Recognize Limits, Manage Risks

Tipisodes: 7 Steps To Better Cybersecurity

In this episode, we offer 7 steps for better cybersecurity.

If you are a process control engineer, an IT professional in a company with an automation division, or a business manager responsible for safety or security, you may be wondering how your organization can get moving on more robust cybersecurity practices.

View the transcript for links to all the materials mentioned in this podcast.

https://www.chemicalprocessing.com/process-safety-w-trish-traci/article/33038811/tipisodes-7-steps-to-better-cybersecurity

Lessons Learned from Boeing’s 737 MAX Crisis

Boeing was known for its engineering excellence until a focus on profitability took over. Properly documenting management of change and recognizing weak signals could have prevented tragedy.

In this episode of Process Safety with Trish & Traci, we discuss the aviation industry's Boeing 737 MAX crisis and how it revealed critical management failures, emphasizing the importance of rigorous management of change, prioritizing safety over profitability and identifying weak signals. The mishaps stemmed from design flaws and inadequate pilot training, highlighting the need for systemic improvements to prevent similar tragedies. Lessons extend to other industries, emphasizing proactive risk mitigation and a culture of safety.

Use HAZOPs Properly

A hazard and operability study (HAZOP) mostly is a safety design check, not a design development review. Making and finalizing major design choices should occur long before a HAZOP.

In this In Case You Missed It Episode, Traci Purdum reads a column from Plant InSites columnist Andrew Sloley.

 

Written By: Andrew Sloley
Read By: Traci Purdum 
Read Article: https://www.chemicalprocessing.com/voices/plant-insites/article/21437737/use-hazops-properly